APPLICATIONS · PAPER · PRINTING · PACKAGING

Stable airflow and vacuum for high-speed web and sheet handling.

Feeding, separation, holding and trim-transfer duties are sized around material permeability, leakage, machine speed, simultaneous demand and the resistance of the complete air path.

Sheet separationVacuum holdingTrim-waste transfer
Industrial printing machine with vacuum sheet handling
PAPER & PRINT VACUUMSpeed + leakage + airflowA stable machine duty point
APPLICATION RANGE

Handle sheets and webs without losing cycle stability.

Porous substrates, changing formats, suction heads, trim ducts and filters create a dynamic load. The vacuum source and network must be checked at the real machine operating point.

01

Sheet separation and feeding

Controlled suction supports reliable pickup and separation of suitable paper, board and packaging materials.

02

Holding and transport

Vacuum tables, belts and cylinders hold or move the substrate through production steps.

03

Trim-waste transfer

High-flow conveying removes suitable edge trim and lightweight production waste through ducting.

04

Central machine supply

Multiple presses or converting machines can share zoned, controlled vacuum generation.

Corrugated board trim-waste vacuum conveying process
TRIM-WASTE TRANSFER

Match conveying airflow to the waste and duct route.

Trim width, material, throughput, duct diameter, distance, bends, separator and filter resistance determine the blower operating point.

SELECTING THE RIGHT SYSTEM

Use the real machine and material data.

Four inputs define the vacuum source and distribution arrangement.

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01

Material and format

Provide paper or board type, basis weight, dimensions, porosity and expected format changes.

02

Machine speed and cycle

Define production speed, pickup time, continuous or intermittent duty and simultaneous functions.

03

Leakage and pressure requirement

Estimate open suction area, tooling leakage and the operating vacuum needed at the machine.

04

Ducting and filtration

Include line length, diameter, bends, filters, separators and trim-waste discharge equipment.

RELATED SOLUTION FAMILIES

Vacuum sources for holding, feeding and conveying.

Blower stage and pump technology are selected from the required pressure, flow, leakage and duty cycle.

SINGLE-STAGE SIDE-CHANNEL BLOWERS

ZRV Single-Stage

Capacity
80–1310 m³/h
Pressure / duty
Application-specific
System role
Feeding, holding and airflow
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TWO-STAGE SIDE-CHANNEL BLOWERS

ZRV Two-Stage

Capacity
Model-specific
Pressure / duty
Higher differential pressure
System role
Restrictive lines and transfer
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OIL-SEALED VACUUM PUMPS

ASV Series

Capacity
20–120 m³/h
Pressure / duty
0.5 mbar
System role
Higher-vacuum machine duties
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ENGINEERED VACUUM SYSTEM

Central Vacuum Station

Capacity
Project-specific
Pressure / duty
Zone-specific
System role
Multiple machines and production lines
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Published family ranges are indicative. Final selection must be checked at the actual operating pressure, gas or material load, temperature, duty cycle and installation conditions.

APPLICATION ENGINEERING

The vacuum source is one part of the complete system.

Reliable performance depends on the pump or blower, protection equipment, line arrangement, controls and the real process operating point.

01

Operating point

Capacity and pressure are checked together at the actual inlet conditions and duty cycle.

Share Operating Data
02

Protection equipment

Filters, separators, condensers, receivers and valves are selected around moisture, particles, liquid carry-over and process risk.

Review the Process Load
03

System integration

Pipework, controls, isolation, accessibility and redundancy are included in the final system architecture.

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LET'S REVIEW YOUR APPLICATION

Share the machine, material and duct data.

Provide material type, machine speed, vacuum functions, leakage, simultaneous demand, line geometry, filtration and trim-handling requirements.

Request a Technical Review